SPRINTER

Description

The SPRINTER is a unique solution in many ways. It is shorter and more compact than other thermoforming machines without losing important features. With a length of only 2.7 m it’s useable also in very small rooms. In spite of its size, the SPRINTER has three complete package lengths open for loading the products because of its extremely long loading station. This allows working utmost rational also with a couple of employees. The SPRINTER guarantees up to 5 times the efficiency and speed of a normal chamber machine. The new lifting unit is reducing the air pressure consumption to a minimum. Therefore the SPRINTER is not only unbeatable in its purchase costs but also in operation cost. It is ready to work and the production can be started immediately after connecting the machine.

 

Technical detail:
Standard machine shortness (Index 200 – 240 mm) (mm): 2,690
– incl. conveyor belt (mm): 2,825
Standard machine shortness (Index 260 – 300 mm) (mm): 3,110
– incl. conveyor belt (mm): 3,245
Machine width
– For film width 322 mm (mm): 890
– For film width 422 mm (mm): 990
Machine height (mm) +–  50 mm: 1,685
Loading height (mm) +– 50 mm: 1,000
Top film (mm): 315 and 415
Bottom film (mm): 322 and 422
Film core (mm): 76
Maximum roll diameter for bottom film (mm): 330
Maximum roll diameter for top film (mm): 330
Index standard (mm): 200 – 300
Max. thermoforming depth (mm): 100
Power supply: 400V/3Ph+N+PE/50Hz
Power (kW): from 5.5
Water connection in and out Rectus NG7
Vacuum pump (cbm/h): 40  ( 60 / 106 / 151)
Weight with tools (kg): from 1,000
Compressed air connection (oil-free): Rectus NG7
Compressed air consumption according to format and depth starting at 7 l/cycle with min. 6 bar
Important: Compressed air connection, as well as water inlet / outlet at the installation site, are necessary!

 

The main advantages in a quick glance

  • Made in Germany
  • Solid stainless steel frame construction
  • Fast film change
  • Uncomplicated cleaning process due to flat surface
  • With vario-tool, an easy insert system for different product possibilities

 

Standard equipment

  • High performance vacuum pump 40 cbm/h
  • Thermoforming from 5 mm to 100 mm adjustable in 5 mm steps
  • Index length from 200 mm to 300 mm available in steps of 20 mm
  • Thermoforming tools are cooled with water
  • Frame sealing
  • Longitudinal cutting with rotating round knife
  • Cross-cutting with knife, hydraulic movement
  • Discharge slide
  • Vacuum controlled by sensor
  • Programmable SPS control system
  • 5,7“ touch panel with 256 colors, IP 65, user-friendly, multilingual
  • 100 adjustable programs
  • Password protection possible
  • Certified and approved machine according to CE safety standards that are in line with the CE and European Hygiene and safety guidelines
  • Pilz security technology
  • Stainless steel switch cabinet IP 65, built according to the newest guidelines and technology standards
  • 2 separated heating systems for thermoforming and sealing, that can be individually set and programmed with the SPS control system
  • Service opening for easy servicing of the vacuum pump
  • Easy and safe machine cleaning through a cleaning program
  • Service friendly chain tension system
  • Easiest lubrication of the chain movement bearings
  • Solid transport chain with a reinforced 5/8“ configuration
  • 6 different steps of Index speed
  • Acceleration and slowing down of chain movement in 7 steps changeable (important for liquid products)
  • Energy savings through vacuum pump with stand-by function
  • Parts from worldwide known manufacturers
  • Height adjustable stainless steel feet
  • Bottom film holder above the forming station
  • Display of oil and service interval

 

Advantages

  • Special features of the SPRINTER are its compact therefore space-saving construction, its high cycle speed and its low purchase costs and running costs (e. g. minimum air pressure consumption)
  • It is ready to start at the delivery. Just connect it and it is ready to work

 

Advantages because of the hydraulic lifting unit

  • Low maintenance of forming and sealing station as well as for the cross-cutting
  • High closing force
  • The oil used in the hydraulic unit accords to FDA and USDA guidelines and it is useable in food machinery, clearly as water, odorless, tasteless, eatable, health safe and food harmless

 

Options

  • Film width 322 mm or 422 mm
  • Special index lengths upon request
  • Water recirculation cooling system
  • Discharge belt
  • Gas flushing system for MAP packaging incl. special pressure control system for faster and uniform gas injection
  • High performance vacuum pump 40, 60 or 106 cbm/h integrated in machine
  • Vacuum pump external: 151 cbm/h
  • Flexoprint coder with stamping system
  • Photo cell for printed top film with print marks incl. Film brake
  • Vario-inserts
  • Product-specific insert for forming and sealing station
  • For flat products, it is possible to limit the movement of the tools from 100 mm to 50 mm to get a higher cycle speed
  • Trim removal suction system
  • Trim removal system with roll
  • Thermo transfer printer or Top film labeler
  • Pressure control of gas, air and water supply

 

Vario-tool:
With vario-tool, an easy insert system for different product possibilities. Easy and fast change of film rolls
and format die sets.

Zeichnung